Swaging and Flaring Units

Multihead Hydraulic Swaging Unit by SuperlokUSA®

SuperlokUSA®’s multihead hydraulic swaging unit is engineered for precision tube expansion in high-performance fluid and gas systems. Built for demanding industrial environments, it delivers strong, leak-tight connections while significantly reducing installation time and operator fatigue. With its rugged yet compact design, this unit is field-proven for both stationary and mobile use making it ideal for workshops, control skids, and on-site assembly teams alike.
The system supports quick and consistent flaring and swaging, including 37° SAE and 10° geometries, and accommodates a wide tube diameter range from Ø6 mm to 42 mm making it a versatile solution across multiple industries and fluid system architectures. Whether you’re working on initial system builds or maintaining existing infrastructure, the multihead hydraulic swaging unit adapts easily to changing job site requirements.
Request a quote today or call (805) 658-2043 to equip your team with Superlok’s multihead hydraulic swaging unit designed for precision, built to last.

Operators benefit from manual pressure adjustment combined with a clear digital display, providing granular control over swaging force to ensure consistent, repeatable performance with every use. The short setup times and quick-change functionality allow fast adaptation between tube sizes, improving efficiency without compromising precision. These time-saving features make the multihead hydraulic swaging unit especially valuable for teams handling multiple tubing standards or high-throughput assembly operations. Designed for industries that rely on high-pressure tube fittings, hydraulic systems, and gas-tight installations, the multihead hydraulic swaging unit offers long-term durability, clean performance, and precision control essential for applications where accuracy and uptime are non-negotiable.

Swaging and Flaring Units Pressure Ratings

Stainless Steel
Tube O.DTubing Wall inch (mm)Set Pressure (bar)
3/40.065(1.65)100
10.083 (2.11)120
1-1/40.095 (2.41)140
1-1/20.095 (2.41)170
20.109 (2.77)190

Swagelok® Alternative Swaging and Flaring Units by Superlok

For years, Swagelok® swaging equipment has been the go-to standard for tube preparation in high-pressure systems. But SuperlokUSA®’s multihead hydraulic swaging unit is changing that conversation offering engineers a smarter, more accessible alternative without sacrificing performance, durability, or control. In industries where precise tube flaring, expansion, and assembly are mission-critical, having a fast, consistent solution on hand is what sets real tools apart from legacy price tags.

The multihead hydraulic swaging unit is built for modern fluid system demands precision-engineered for fast, leak-tight preparation of tube ends across a wide range of diameters, pressures, and geometries. Manufactured to meet ASME standards, and constructed with rugged components for real-world abuse, the unit provides seamless 37° SAE and 10° flaring across tube sizes from Ø6 mm to 42 mm. Designed for versatility, it supports both mobile fieldwork and in-shop installations without modification. From oil and gas to chemical processing, from pharmaceutical builds to semiconductor tooling, the multihead hydraulic swaging unit delivers the control and repeatability professionals need without the long lead times or inflated markup of more established brands. With clean digital readouts, manual pressure tuning, and a compact, transport-ready frame, it outperforms in both speed and adaptability.For teams that can’t wait weeks for delivery or afford inconsistent results,  

SuperlokUSA® provides a proven, ready-to-deploy alternative to Swagelok® swaging units trusted by crews who value precision, reliability, and a streamlined install.

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SuperlokUSA®’s multihead hydraulic swaging unit is designed with the same form, fit, and function as Swagelok® and Parker® swaging tools making it fully interchangeable with these brands across most tube prep and flaring applications. Dimensional consistency and assembly reliability are held to exacting tolerances to ensure seamless integration into existing workflows.
All pressure-bearing components and fitting interfaces are machined in accordance with ASME B1.1, providing a consistent, secure connection that meets industry standards every time. Whether you’re working on a new system build or replacing existing tooling, the Superlok swaging unit delivers repeatable performance and trusted cross-brand compatibilitywithout requiring adjustments or adapters.

To verify compatibility and performance under pressure, SuperlokUSA® includes independent burst-test data and certified interchangeability documentation so you’re not just taking our word for it. You’re getting proven, field-backed assurance that this unit performs to spec and integrates cleanly into your current operation.

Multihead hydraulic swaging units are relied on in industries where precision, repeatability, and speed are critical during system assembly and maintenance. These include oil and gas, chemical processing, pharmaceutical manufacturing, food and beverage, and semiconductor production industries where tube expansion and flare fittings must be executed flawlessly to maintain system purity, pressure integrity, and operational safety.
Superlok’s multihead hydraulic swaging unit is especially valued for its ability to deliver consistent, leak-tight results across a wide range of tube sizes and material types. Its rugged construction and digital precision make it suitable for clean room setups, mobile fieldwork, and high-volume production environments alike allowing teams to transition quickly between jobs without compromising quality or setup accuracy.
Engineered for long-term durability and industrial-grade performance, the multihead hydraulic swaging unit is trusted by field technicians and system designers across sectors where equipment must perform under pressure. With full control over swaging force via manual adjustment and real-time digital feedback, operators can fine-tune output on the fly ensuring that cuts, flares, and connections are completed to exact spec every time. Whether it’s prepping stainless tubing in a pharmaceutical plant, outfitting a gas delivery line in a refinery, or assembling compact control panels in a semiconductor fab, Superlok’s multihead hydraulic swaging unit delivers the precision and reliability industry leaders demand backed by the support and availability that high-pressure work environments require.
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Industry Leaders Using Superlok

Multihead hydraulic swaging units are relied on in industries where precision, repeatability, and speed are critical during system assembly and maintenance. These include oil and gas, chemical processing, pharmaceutical manufacturing, food and beverage, and semiconductor production industries where tube expansion and flare fittings must be executed flawlessly to maintain system purity, pressure integrity, and operational safety.

Superlok’s multihead hydraulic swaging unit is especially valued for its ability to deliver consistent, leak-tight results across a wide range of tube sizes and material types. Its rugged construction and digital precision make it suitable for clean room setups, mobile fieldwork, and high-volume production environments alike allowing teams to transition quickly between jobs without compromising quality or setup accuracy.

Engineered for long-term durability and industrial-grade performance, the multihead hydraulic swaging unit is trusted by field technicians and system designers across sectors where equipment must perform under pressure. With full control over swaging force via manual adjustment and real-time digital feedback, operators can fine-tune output on the fly ensuring that cuts, flares, and connections are completed to exact spec every time. Whether it’s prepping stainless tubing in a pharmaceutical plant, outfitting a gas delivery line in a refinery, or assembling compact control panels in a semiconductor fab, Superlok’s multihead hydraulic swaging unit delivers the precision and reliability industry leaders demand backed by the support and availability that high-pressure work environments require.

Superlok Advantage

CONSISTENT AVAILABILITY. ZERO GUESSWORK.

There’s a reason engineers and project leads come to SuperlokUSA® when deadlines are tight and the work is too critical to pause. The multihead hydraulic swaging unit is one of the most requested tools in our lineup and it’s one we keep in stock intentionally.
This isn’t a product we treat as “order on demand” or leave to the mercy of inconsistent manufacturing cycles. We maintain an active, domestic inventory of swaging units because we’ve seen how often projects get delayed simply waiting for the tool to show up. Whether it's for system buildouts, shutdown maintenance, or replacement of aging gear in a production facility, our clients know they can call, place an order, and actually get what they need without having to ask twice.
That level of reliability isn’t just convenient. For the teams doing the work, it’s operationally necessary. Nobody’s building a schedule around a maybe.
And we don’t just stock one model. SuperlokUSA® carries multiple configurations of the multihead hydraulic swaging unit, all built to handle a range of tube sizes, pressure system requirements, and industry-specific applications. Whether you're working in chemical processing, gas distribution, or pharmaceutical-grade installations, we have units that align with your spec not ones you have to adapt to.

BUILT FOR FIELD REALITY. SUPPORTED BY PEOPLE WHO KNOW WHAT’S AT STAKE.

You’re not using the multihead hydraulic swaging unit because it looks nice on a spec sheet. You’re using it because precision matters and there’s no room for leaks, inconsistencies, or do-overs. That’s why every unit we ship is built with durability, ease of use, and clean performance in mind.
Manual pressure tuning gives operators total control over swage force, while the integrated digital readout ensures each operation hits the same target every time. That repeatability matters when you’re working across multiple tubing sizes, materials, or jobsite conditions. Whether you’re prepping 316 stainless steel lines in a processing plant or flaring tube for a gas-tight system in the field, the unit performs with consistency.
It’s also portable, compact, and easy to maneuver even in tighter mechanical rooms or mobile job trailers. Changeover between diameters is fast, and setup doesn’t require special training or manufacturer oversight. The teams using this equipment are experienced and this tool respects that. It gets out of the way and lets them do the work. And if you ever need support real support you’re talking to a person who’s actually handled the unit. No scripts. No “escalations.” Just product knowledge and answers that match the urgency of your schedule. When we say the multihead hydraulic swaging unit is reliable, we mean the whole package: the tool, the availability, and the team behind it.